VW Bus Adjustable Front Beam

During the original bus rebuild I had ‘flipped’ the front spindles to lower it some. Stock height on buses was alarmingly high, lowering allowed for better handling and gave the possibility of the bus fitting in the garage with a roof rack. The spindle flip, however, lowers by a fixed 4-5″; just low enough that the front wheels would rub the wheel wells during bumps or heavy braking/cornering. Cornering was particularly exciting since the outside wheel would rub, slowing down that wheel with the tendency to make the turn tighter – or “positive feedback” for those of us that are into control systems (not a good thing).

To remedy this, a way was needed to raise the front back up an inch or two. Old VW’s use a very unique front suspension design with two sets of torsion leaf springs inside of a beam with two tubes. The leaf spring packs are held fixed in the center of each tube and are capped at both ends with the four trailing arms. Minor raising and lowering can be accomplished by changing the angle the springs are held at the fixed center point. The center spring holder is held by divots crimped into the tube which engage with holes in the spring holder; these divots were drilled out which freed the holder. Toothed sections were then welded to the tubes; when the center is bolted in place a nut is tightened against a toothed plate that engages the teeth, holding the torsion spring pack at the new angle.

Lots of things had to be disconnected and then reconnected to get the beam in/out. This made it a greasy, awkward, and tedious job but overall it went well. The only hiccup was that after the beam was re-installed the shift linkage interfered with the adjuster bolts, though I had read this could happen. To solve this problem I welded a chunk of plate steel to the bottom of the linkage to hold the geometry and then ground out a strategic section of the linkage tube. The plate is as strong or stronger than the tube, and it’s in just the right spot to clear everything above/below it. After everything was back together the bus is level and no longer rubs the front wheels!

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