Custom Desk – Desktop

Continuing with the desk project, this weekend I built the desktop. I first planed down a few more pieces of the oak tree I cut down and dried last winter. This was supplemented with a few pieces of oak from a local hardwood store. I ran every piece through the table saw to get the edges straight, and then I laid the pieces together and perfected the joints with a hand plane. Once all the joints aligned perfectly I glued and clamped the pieces together with pipe clamps. Once the glue dried I cut the ends to length and added ends, making sure that the two outer attachments were slotted to allow for expansion/contraction.

There was some unavoidable variation in the joints across the top surface from the glue-up and this was leveled out with a hand power planer. The planer marks were then leveled with a belt sander and the belt sander scratches were removed with a orbital sander. I finished it off with stain and then applied polyurethane with a roller while using a torch to pop bubbles. The planing steps created a ton of dust so I didn’t get any in-progress pictures, here’s the result:


Next I’ll cut the trap door for the monitors and give it a final sanding and 2nd coat of polyurethane before attaching it to the desk.

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